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Treatment works and networks

Water and wastewater

Condition across treatment works, pumping stations and buried network, tied to the consent you are actually judged against rather than to an asset list.

Treatment and networks

The asset you are judged on is the one nobody can see

A water business is measured on two numbers it does not directly control: what leaves the outfall and what leaks out of the ground. Both are produced by thousands of assets, most of them buried, several of them older than the company that owns them. The works themselves are well instrumented and poorly recorded — the SCADA system knows the turbidity on tank three and has no idea when tank three was last desludged, who did it, or that the bridge drive was replaced two years ago. So the process data says something is wrong and the maintenance history that would say why lives somewhere else entirely.

What breaks here

Four failure modes, and what each one costs you late

The first two end in a regulatory event and the second two end in a number you have to explain to a regulator. None of them announce themselves on the day they start.

Drift toward a consent breach

How it shows
Effluent quality trending at the limit while every alarm stays silent
What it costs late
A permit breach is a regulatory event with a reporting duty, not a maintenance job
What catches it
Process trend read against the other streams on the same works, with the maintenance history attached to the tank

Pump, blower and motor failure

How it shows
Rising bearing temperature, current drawn drifting from the curve, cavitation
What it costs late
A pumping station that fails in storm flow spills, and spills are counted
What catches it
Thermal survey and drive telemetry against the asset rather than against a tag name

Concrete and steelwork deterioration

How it shows
Spalling to tank walls and channels, corrosion to bridges, handrails and walkways
What it costs late
A structural repair found late is an outage on a works that cannot be taken offline
What catches it
Aerial capture of tank decks and walkways nobody safely walks each quarter

Network leakage and loss

How it shows
Night flow rising in a district, surface signs a long way from the actual break
What it costs late
Leakage targets are regulated, and the water lost was paid for twice
What catches it
Flow and pressure read per district, with repair history so a repeat is visible as a pattern

Severity here is how we rank the class by default, not a judgement about your site. Every threshold is set per deployment, and a mode you consider routine can be dropped down the ranking on day one.

What we run here

Six functions, on your works

Everything above is your problem. These six are ours: what the layer actually does to a treatment works and the network hanging off it.

Survey the works from the air

Tank decks, channels, walkways, bridges and roofs on a quarterly pass, including the parts nobody walks because getting to them needs a permit and two people.

Read each stream against its peers

Four settlement tanks on one inlet should behave the same way. Reading one against the other three separates a fault on an asset from a storm on the works.

Rank by consent headroom

Severity alone puts a corroded handrail above a tank quietly eating its margin. Ranking against how much room is left before the permit limit puts them in the right order.

Watch the network by district

Night flow, pressure and repair history per district metered area, so a district that keeps failing is a pattern rather than a run of unrelated jobs.

Hold the structural record

Concrete and steelwork condition versioned pass over pass, so spalling that has moved in six months is visible as movement rather than as a photograph.

Produce the regulatory pack

Finding, frame, process trend, work order and sign-off exported together with their timestamps, in the shape an auditor asks for.

One finding

A settlement tank drifting, three weeks before it breaches

The interesting version of this is not the alarm. It is the six weeks before the alarm, when the tank is still inside consent and the fix is still a scheduled desludge rather than a regulatory event.

Secondary clarifier tanks and pipework at a wastewater treatment works
O-EYEwatch

Blanket carryover on final settlement tank 3

Eastern WwTW · FST 3

surface
Carryover, 40% of tank
confidence
0.91
last desludge
14 days overdue
consent headroom
31%
O-AGENTWO-3318Raised

Desludge pulled forward into this week

Well inside the autonomy limit: this is a routine job moved earlier, not a process change. What makes it worth doing is that nobody had to notice first.

Identifiers and values are illustrative.

How it starts

From one works to the region

It starts on a single works because that is where the join can be proved cheaply, and widens only once the register holds.

01

Connect the process system

Read-only from the SCADA system or historian on one works, plus the district meters. Nothing is written back until you ask for it.

02

Fly the baseline

One full pass over the works. Every tank, channel, deck and roof becomes an asset with a photograph and a date attached, which for many sites is the first complete condition record they have.

03

Run the cadence

Quarterly passes, continuous process reading, and drift called against peers. The second pass is where the value starts, because it is the first one with something to compare against.

04

Widen across the region

The naming and the classes are already set. Adding the ninth works is a configuration change, not a project.

What you get

Six things that land on your side

Artefacts, not access. Everything here exists in your systems and your formats whether or not anybody opens ours.

Works condition survey

Every tank, channel, walkway and roof on the site with condition, date and the frame it was assessed from.

PDF · GeoTIFF

Thermal report on rotating plant

Pumps, blowers and panels with delta T against load at capture, so a reading has a context.

PDF · CSV

Ranked action list

Ordered by consent headroom and structural consequence rather than by severity label alone.

CSV · O-OPS

District leakage view

Night flow and pressure against repair history per district metered area.

CSV · dashboard

Change over time

Pass against pass on the same asset, so deterioration is a rate rather than an opinion.

Web · PDF

Regulatory evidence pack

Findings, frames, process trends, jobs and sign-offs exported together with timestamps intact.

PDF · ZIP

Formats are the common case; the exact shape is agreed per deployment.

Cadence

How often, and what for

A works can be flown far more often than it can be walked, which is the whole reason the interval moves. The buried network is the opposite: it is monitored continuously and surveyed only on exception.

  • Treatment worksTypical cadenceQuarterly aerial, annual full surveyWhat the pass looks forTank and channel condition, walkway and handrail corrosion, blanket and weed, accessReferenceISO 55001
  • Buried networkTypical cadenceContinuous monitoring, survey on exceptionWhat the pass looks forDistrict night flow, pressure transients, surface signs of lossReferenceEN 752
  • Service reservoirsTypical cadenceAnnually, plus after severe weatherWhat the pass looks forRoof and membrane condition, ventilation, embankment, standing water, securityReferenceWater quality regulations
  • Pumping stationsTypical cadenceThermal twice a yearWhat the pass looks forMotor, bearing and panel hotspots, wet well condition, screen blindingReferenceManufacturer

These intervals are the starting points the standards describe, not a measured result of ours. Insurers, warranty terms and your own history will move them, and the point of planning from condition is that the interval stops being the thing that decides.

Who does what

Four modules, one works

The works is instrumented already. What is missing is that nothing joins the reading to the asset that produced it, or to the last person who worked on that asset.

O-EYE

Detect

Flies the works and the reservoirs, and classifies what it finds against the asset rather than the site.

Leaves behind

Located, classified condition findings on tanks, decks, walkways and roofs

Read more
O-ARC

Analyse

Connects to the process control system, flow monitors and district meters, and resolves every tag onto a component.

Leaves behind

Process and flow history readable per asset, with drift called before an alarm

Read more
O-OPS

Operations

Holds the asset register, the maintenance history, the consent conditions and the evidence.

Leaves behind

The work order, the desludge record and the trail a regulator asks for

Read more
O-AGENTacts

Decide & act

Reads the three together, ranks by consent headroom rather than by severity alone, and raises the work.

Leaves behind

Scheduled jobs and escalations, each with the reason it was raised attached

Read more
See, sense, know, then act
  1. 01O-EYEDetectInspection & digital twin
  2. 02O-ARCAnalyseSensors, IoT & telemetry
  3. 03O-OPSOperationsThe system of record
  4. 04actsO-AGENTDecide & actThe agentic layer

Every action writes back to the record, so the model sharpens with every job.

Questions

Can you fly a working treatment works?

Yes, and it is one of the easier sites to fly: fixed boundary, known airspace, no public access. The pass is planned so that it does not overfly occupied buildings or the site entrance, and it does not need the works to be taken out of service.

We already have telemetry on everything. What does O-ARC add?

It adds the join. Your historian knows a turbidity value against a tag name. It does not know that the tag belongs to FST 3, that FST 3 had its bridge drive replaced last year, or that the same reading on FST 1 would mean something different. Binding the tag to the asset is the work.

How does this help with leakage, when the pipe is buried?

It does not see through the ground, and nothing does. What it does is read district flow and pressure against repair history per district, so a district that keeps producing repairs is visible as a pattern rather than as a run of separate jobs.

Does the evidence stand up for a regulatory submission?

The finding, the frame it came from, the process trend at the time, the job it raised and the sign-off export together with their timestamps. That is the form an auditor asks for. Whether a given regulator accepts it is a conversation with that regulator, and we will have it with you.

Bring the whole portfolio under one layer. Start with one site.